Clutch Cover Judder

Clutch diaphragm fingers or levers are uneven.

  • CAUSE
    • The pressure plate cover assembly was torqued down incorrectly i.e. not diagonally.
    • The pressure plate cover assembly was torqued down with an air wrench.
  • SOLUTION
    • Refer to EXEDY packaging for correct saquence to tighten bolts.
    • Never use air tools to torque down a clutch.

Melted grease on clutch disc side plate.

  • CAUSE
    • Installation error/misalignment (refer misalignment tips).
    • Inferior clutch facings.
    • Diaphragm spring load not to specification.
  • SOLUTION
    • Replace complete clutch and pilot (spigot) bearing.
    • Avoid misalignment on installation.